Westfalia

  • Sliding Door Window catches...

    If the mails and calls we receive regularly are anything to go by, these are the bane of some T3 owners lives... and T4 and LT owners too!

    So, we now stock all the available components, and in fairness the ones that fail... the Handle, the Locking Pin, Support Bracket and Internal Seal.
    We're working on the other bits, but these will make many people a bit more secure for the time being.

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  • T3 Westfalia Fridge Vent Pipe - Now in stock,

    These are often brittle and cracked after 25+ years of use, so we now carry replacements in stock.

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    Webshop Link

  • Westfalia Window Catch - T3, T4, LT

    We've got the latch that attaches to the opening window, so obviously we'd need these too!

    Original Westfalia items so the quality and fit is perfect.

    Webshop Link

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  • Westfalia Cupboard Latches - Grey and Brown

    Often broken, but cheap and easy to replace.
    As used on the T3 Westfalia cupboards, and also LT Westfalia models.

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    Webshop Link - Brownt3w070915b-grey

    Webshop Link - Grey

  • Waste Water Tank Caps - T3 Westfalia

    As a workshop we fix the stuff we sell parts for... and there is nothing worse than having the dregs of a  customers dirty dish water dripping on you as you walk under the ramp.

    On a Westfalia its either a missing or damaged drain tap, or the large cap missing or not sealing.

    We now have both in stock at a great price... so if you send your Westy in for repair with a leaky/missing one, don't be surprised if it gets replaced :D

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    Webshop Link - Tap

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    Webshop Link - Cap

  • T3 Ignition checks - Ignition coils

    On a VW T3, from the factory there were 4 different ignitions coils fitted throughout the production run, one of them was only used in some African countries on models fitted with points style ignition and are unlikely to see them here so they will be glossed over.

    Early vans were air cooled, the 1.6l "CT" engine and the 2.0l "CU" engine, they used what we call the early coil, it had DIN connection for the king lead, when the WBX joined the ranks then they too used the early coil. In July 1984 they swapped from the early DIN coil to the later "sawtooth" style connection at Chassis number WV2 ZZZ 25 Z EH 155 001

    The later coils as fitted to everything else, these could either have a green label on them or a grey label. ETKA [VW's Electronic Parts Catalogue] is a little confusing regarding what vehicles have the green and which have the grey label, in fact it is contradictory, we feel the best way to get the right coil is just to fit what was on there originally.

    A faulty ignition coil could cause a few different problems, we find that they start to give flat spots while driving, this is usually a sign they are past their best. They can be checked with a multimeter set to ohms (more on that later).

    An ignition coil is basically a step up transformer encased in steel and filled with oil, there are 2 circuits, a primary and a secondary, the primary is the low voltage side, the secondary is where the high voltage is induced. 12v is supplied to the primary circuit and around 35000v is induced in the secondary coil which is then fed via the king lead to the distributor cap where it is dished up to the correct cylinder.

    The primary circuit, this is the low voltage side, the outer terminals on the body. One is marked "15", this is ignition live [Black wire]. The other terminal is marked "1", this is what's called the tachometric signal, this is the switched earth supplied by your ignition module to turn the coil on and off [Green wire].

    The secondary circuit is between terminals 1 and 4, the green wire terminal and the HT output to the distributor cap.

    Obviously you disconnect the electrical connections from the coil before you get busy with your Ohmmeter as you want to measure the resistance of the coil and not the rest of the ignition system too!

    The expected resistances are listed in the table below.

      VW No Bosch No Fitted to Primary Secondary    
    Early 211 905 115 B 0 221 122 023 CT, CU, DF, DG .52Ω to .76Ω 2.4kΩ to 3.5kΩ Up to 24 E 155 000
    Late – Green label 211 905 115 D 0 221 122 349 DF,DG,DH,GW,DJ,MV,SS,SR .5Ω to .8Ω 2.4kΩ to 3.5kΩ From 24 E 155 001
    Late – Grey label 191 905 115 A/B/C 0 221 122 399 DF,DG,SP,DJ .6Ω to .8Ω 6.9kΩ to 8.5kΩ    

    DSC_0066 Testing the secondary resistance with an Ohmmeter

    After testing, if you find the Ohms readings are out of specification then it's time to change the coil, it's as simple as that!

    Early coil here

    Late coil - Green label here

    Late coil - Grey label here

  • VW T3 Trailing arm repair

    We recently had a van in for a service, usual thing, customer wanted loads of unimportant jobs doing but had neglected the important jobs.

    Once the van was here it was decided we best check the van over and get a list of faults, one of which was the trailing arm spring perches had dropped off.

    Anyway, we couldn't let the customer out of the workshop with a van like this as any speed bump or pot hole could see a loud "twang" and the rear springs dancing around in the road!

    DSC_0246 Here you see that the raised section has completely corroded away and was just rattling around inside the spring.

    DSC_0247 Plucked out for you to see!

    DSC_0248 Here you can see the other side is not much better, hanging on like a 6 year old child's front tooth!

    DSC_0249 The spring perch is only held on with a few spot welds, we just usually chisel them off, it doesn't take much. As you can see in the middle there was a small corroded hole in the centre. Hole obviously welded up and ground flat.

    DSC_0250 Then, we treated the area with a rust killing solution, etch primed, primed and then painted black.

    DSC_0251 We also painted the underside of the trailing arm repair section, let it dry and then offered the repair up to the arm using some M6 set screws through the holes in the plate to get it in the correct position. After this we use a wire brush in the drill to remove the paint through the hole ready for welding.

    DSC_0252 After welding the welds are again ground flat and the panel etch primed, primed and painted. Once dry we then underseal on top and then refit.

     

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